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A website for discussions on wind turbine basic theory, mathematical analysis, wind tunnel testing, and test model building with emphasize on Darrieus rotor.

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Building : Workshop, [pg2] | Pictorial drawing , [assembly], [detail1], [d2], [d3] | airfoil bending | arm vibration |
shaft
& pipe fatigue | bolt tension | bearing size | bearing friction | arm aerodynamics drag

Bolt tension at airfoil joint and washer pressure

Each airfoil was supported by 4 hexagon bolts with pairs of nuts which clamp the wood airfoil. The bolts and nuts joints were further tightened by using spring washers. The plate washers will hopefully distribute the stresses to a wider area on the wood. The selected size for hexagon bolts, nuts, plate washers, and spring washers were M3. Calculation on the tension in the bolts caused mainly by an assumed airfoil imbalance and partly by centrifugal force showed sufficient strength. The estimated pressure between the flat washer and the airfoil wood surface (across the grain direction) was calculated as 300g per 1mm2. The wood will probably be dented in after some time of fast rotation and repeating assembling disassembling.


Joints on centre of airfoil

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Last updated at November 6, 2002
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